Ligand compound, transition metal compound, and catalyst composition comprising the transition metal compound

ABSTRACT

The present invention relates to a novel ligand compound, a transition metal compound and a catalyst composition comprising the same. The novel ligand compound and the transition metal compound of the present invention may be useful as a catalyst of polymerization reaction for preparing an olefin-based polymer having a low density.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is a national phase entry under 35 U.S.C. § 371of International Application No. PCT/KR2018/011105 filed Sep. 20, 2018,which claims priority from Korean Patent Application No. 10-2017-0123710filed Sep. 25, 2017, all of which are incorporated herein by reference.

TECHNICAL FIELD

The present invention relates to a ligand compound having a novelstructure, a transition metal compound, and a catalyst compositioncomprising the transition metal compound.

BACKGROUND ART

Generally, olefin polymers such as an ethylene copolymer are usefulpolymer materials used as the material for hollow molded product, anextrusion molded product, a film, a sheet, etc., and have been preparedin the presence of a Ziegler-Natta catalyst system.

The Ziegler-Natta catalyst is a heterogeneous catalyst and is a catalystused in a system in which the phase of a reactant and the phase of acatalyst are not the same, for example, a system of liquidreactant-solid catalyst, or the like. Such a Ziegler-Natta catalyst iscomposed of two components and is generally composed of a halogencompound of a transition metal comprising titanium (Ti), vanadium (V),chromium (Cr), molybdenum (Mo), and zirconium (Zr) (for example, TiCl₄),alkyllithium, alkylaluminum, etc.

However, the Ziegler-Natta catalyst has the concentration of activespecies of a few % to tens of % with respect to a transition metal atom,and most transition metal atoms may not demonstrate their function andhave defects of not overcoming the limitations as a heterogeneouscatalyst.

Recently, as a next generation catalyst which may overcome such defects,metallocene compounds have received the attention. The metallocenecompounds are homogeneous catalysts comprising a metal in group 4 andare known to show desirable polymerization activity in olefinpolymerization.

[Me₂Si(Me₄C₅)NtBu]TiCl₂ (Constrained-Geometry Catalyst, hereinafter,will be abbreviated as CGC) was reported by Dow Co. in the early 1990s(U.S. Pat. No. 5,064,802), and excellent aspects of the CGC in thecopolymerization reaction of ethylene and alpha-olefin may be summarizedin the following two points when compared to commonly known metallocenecatalysts: (1) at a high polymerization temperature, high activity isshown and a polymer having high molecular weight is produced, and (2)the copolymerization degree of alpha-olefin having large sterichindrance such as 1-hexene and 1-octene is excellent. In addition, asvarious properties of the CGC during performing a polymerizationreaction are gradually known, efforts of synthesizing the derivativesthereof and using as a polymerization catalyst have been activelyconducted in academy and industry.

Most metallocene catalysts used for polymerization comprise a metalelement in group 4 such as titanium, zirconium, and hafnium (Hf) and asupporting ligand as a precursor, and are composed of two aromaticfive-member rings and two halogen compounds which are leaving groups.Among them, an aromatic cyclopentadienyl group is generally used as thesupporting ligand which is coordinated into a central metal.

Though such a metallocene catalyst is used in a variety of applicationscomprising an olefin polymerization process, the catalyst activityshowed some limitations (particularly in a solution process attemperature conditions of 100° C. or higher), and it is known that, forexample, due to a relatively rapid terminal termination reaction (orchain reaction) such as a beta-hydride elimination reaction, an olefinpolymer with a low molecular weight showing a molecular weight (Mn) of20,000 or less at a temperature of 100° C. or higher may be prepared. Inaddition, the active species of the metallocene catalyst is known to bedeactivated at a temperature of 100° C. or higher. Accordingly, in orderto increase the applicability of the metallocene catalyst, methods forovercoming the above-mentioned limitations are necessary.

DISCLOSURE OF THE INVENTION Technical Problem

According to an aspect of the present invention, a novel transitionmetal compound is provided.

According to another aspect of the present invention, a novel ligandcompound is provided.

According to further another aspect of the present invention, a catalystcomposition comprising the transition metal compound is provided.

Technical Solution

To solve the above-described first task, there is provided in thepresent invention a transition metal compound represented by thefollowing Formula 1:

in Formula 1,

R₁ and R₂ are each independently hydrogen; halogen; alkyl of 1 to 20carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20carbon atoms; alkoxy of 1 to 20 carbon atoms; aryl of 6 to 20 carbonatoms; arylalkoxy of 7 to 20 carbon atoms; alkylaryl of 7 to 20 carbonatoms; or arylalkyl of 7 to 20 carbon atoms,

R₃ is hydrogen; halogen; alkyl of 1 to 20 carbon atoms; cycloalkyl of 3to 20 carbon atoms; alkenyl of 2 to 20 carbon atoms; alkoxy of 1 to 20carbon atoms; or aryl of 6 to 20 carbon atoms,

R₄ to R₉ are each independently hydrogen; silyl; alkyl of 1 to 20 carbonatoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20 carbonatoms; aryl of 6 to 20 carbon atoms; alkylaryl of 7 to 20 carbon atoms;arylalkyl of 7 to 20 carbon atoms; or a metalloid radical of a metal ingroup 14, which is substituted with hydrocarbyl of 1 to 20 carbon atoms;wherein adjacent two or more among R₄ to R₉ may be connected with eachother to form a ring,

Q is Si, C, N, P or S,

M is a transition metal in group 4, and

Y₁ and Y₂ are each independently hydrogen; halogen; alkyl of 1 to 20carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20carbon atoms; aryl of 6 to 20 carbon atoms; alkylaryl of 7 to 20 carbonatoms; arylalkyl of 7 to 20 carbon atoms; alkylamino of 1 to 20 carbonatoms; or arylamino of 6 to 20 carbon atoms.

To solve the above-described second task, there is provided in thepresent invention a ligand compound represented by the following Formula2:

in Formula 2,

R₁, R₂ and R₁₀ are each independently hydrogen; halogen; alkyl of 1 to20 carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20carbon atoms; alkoxy of 1 to 20 carbon atoms; aryl of 6 to 20 carbonatoms; arylalkoxy of 7 to 20 carbon atoms; alkylaryl of 7 to 20 carbonatoms; or arylalkyl of 7 to 20 carbon atoms,

R₃ is hydrogen; halogen; alkyl of 1 to 20 carbon atoms; cycloalkyl of 3to 20 carbon atoms; alkenyl of 2 to 20 carbon atoms; alkoxy of 1 to 20carbon atoms; or aryl of 6 to 20 carbon atoms,

R₄ to R₉ are each independently, hydrogen; silyl; alkyl of 1 to 20carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20carbon atoms; aryl of 6 to 20 carbon atoms; alkylaryl of 7 to 20 carbonatoms; arylalkyl of 7 to 20 carbon atoms; or a metalloid radical of ametal in group 14, which is substituted with hydrocarbyl of 1 to 20carbon atoms; wherein adjacent two or more among R₄ to R₉ may beconnected with each other to form a ring, and

Q is Si, C, N, P or S.

To solve the above-described third task, there is provided in thepresent invention a catalyst composition comprising the transition metalcompound of Formula 1 above.

Advantageous Effects

The novel ligand compound and the transition metal compound of thepresent invention may be useful as a catalyst of polymerization reactionfor preparing an olefin-based polymer having a high molecular weight ina low density region, and a polymer having a low melt index (MI) and alow molecular weight may be obtained.

BEST MODE FOR CARRYING OUT THE INVENTION

Hereinafter, the present invention will be described in more detail inorder to assist the understanding of the present invention.

It will be understood that words or terms used in the description andclaims of the present invention shall not be interpreted as the meaningdefined in commonly used dictionaries. It will be further understoodthat the words or terms should be interpreted as having a meaning thatis consistent with their meaning of the technical idea of the invention,based on the principle that an inventor may properly define the meaningof the words or terms to best explain the invention.

The transition metal compound of the present invention is represented bythe following Formula 1:

in Formula 1,

R₁ and R₂ are each independently hydrogen; halogen; alkyl of 1 to 20carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20carbon atoms; alkoxy of 1 to 20 carbon atoms; aryl of 6 to 20 carbonatoms; arylalkoxy of 7 to 20 carbon atoms; alkylaryl of 7 to 20 carbonatoms; or arylalkyl of 7 to 20 carbon atoms,

R₃ is hydrogen; halogen; alkyl of 1 to 20 carbon atoms; cycloalkyl of 3to 20 carbon atoms; alkenyl of 2 to 20 carbon atoms; alkoxy of 1 to 20carbon atoms; or aryl of 6 to 20 carbon atoms,

R₄ to R₉ are each independently hydrogen; silyl; alkyl of 1 to 20 carbonatoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20 carbonatoms; aryl of 6 to 20 carbon atoms; alkylaryl of 7 to 20 carbon atoms;arylalkyl of 7 to 20 carbon atoms; or a metalloid radical of a metal ingroup 14, which is substituted with hydrocarbyl of 1 to 20 carbon atoms;wherein adjacent two or more among R₄ to R₉ may be connected with eachother to form a ring,

Q is Si, C, N, P or S,

M is a transition metal in group 4, and

Y₁ and Y₂ are each independently hydrogen; halogen; alkyl of 1 to 20carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20carbon atoms; aryl of 6 to 20 carbon atoms; alkylaryl of 7 to 20 carbonatoms; arylalkyl of 7 to 20 carbon atoms; alkylamino of 1 to 20 carbonatoms; or arylamino of 6 to 20 carbon atoms.

The transition metal compound of Formula 1 according to the presentinvention forms a structure in which cyclopentadiene fused withbenzothiophene via a ring type bond and an amido group (N—R₃) are stablybridged by Q (Si, C, N, P or S), and a transition metal in group 4 makesa coordination bond.

In case of applying the catalyst composition in olefin polymerization,the production of polyolefin with high activity at a high polymerizationtemperature, a high molecular weight and high copolymerization degree iscapable. Particularly, due to the structural characteristics of acatalyst, a large amount of alpha-olefin as well as linear polyethylenewith a low density to a degree of 0.860 g/cc to 0.930 g/cc may beintroduced, and a polymer (elastomer) in a very low density region suchas a density of less than 0.865 g/cc may be prepared.

The term “halogen” used in the present description means fluorine,chlorine, bromine or iodine unless otherwise noted.

The term “alkyl” used in the present description means linear, cyclic orbranched hydrocarbon residue unless otherwise noted.

The term “cycloalkyl” used in the present description means cyclic alkylsuch as cyclopropyl unless otherwise noted.

The term “aryl” used in the present description means an aromatic groupsuch as phenyl, naphthyl anthryl, phenanthryl, chrysenyl, and pyrenylunless otherwise noted.

The term “alkenyl” used in the present description means linear orbranched alkenyl unless otherwise noted.

In the present description, silyl may be silyl which is substituted withalkyl of 1 to 20 carbon atoms, for example, trimethylsilyl ortriethylsilyl.

In the transition metal compound of Formula 1 according to an embodimentof the present invention,

R₁ and R₂ are be each independently hydrogen; halogen; alkyl of 1 to 20carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkoxy of 1 to 20carbon atoms; aryl of 6 to 20 carbon atoms; arylalkoxy of 7 to 20 carbonatoms; alkylaryl of 7 to 20 carbon atoms; or arylalkyl of 7 to 20 carbonatoms,

R₃ is hydrogen; halogen; alkyl of 1 to 12 carbon atoms; cycloalkyl of 3to 12 carbon atoms; alkenyl of 2 to 12 carbon atoms; alkoxy of 1 to 12carbon atoms; or phenyl,

R₄ to R₉ are each independently hydrogen; alkyl of 1 to 20 carbon atoms;cycloalkyl of 3 to 20 carbon atoms; aryl of 6 to 20 carbon atoms;alkylaryl of 7 to 20 carbon atoms; or arylalkyl of 7 to 20 carbon atoms,

wherein adjacent two or more among R₄ to R₉ may be connected with eachother to form an aliphatic ring of 5 to 20 carbon atoms or an aromaticring of 6 to 20 carbon atoms; and the aliphatic ring or the aromaticring may be substituted with halogen, alkyl of 1 to 20 carbon atoms,alkenyl of 2 to 12 carbon atoms, or aryl of 6 to 12 carbon atoms,

Q is Si,

M is Ti, and

Y₁ and Y₂ may be each independently hydrogen; halogen; alkyl of 1 to 12carbon atoms; cycloalkyl of 3 to 12 carbon atoms; alkenyl of 2 to 12carbon atoms; aryl of 6 to 12 carbon atoms; alkylaryl of 7 to 13 carbonatoms; arylalkyl of 7 to 13 carbon atoms; alkylamino of 1 to 13 carbonatoms; or arylamino of 6 to 12 carbon atoms.

In addition, in the transition metal compound of Formula 1 according toanother embodiment of the present invention,

R₁ and R₂ are each independently hydrogen; halogen; alkyl of 1 to 12carbon atoms; cycloalkyl of 3 to 12 carbon atoms; alkoxy of 1 to 12carbon atoms; aryl of 6 to 12 carbon atoms; arylalkoxy of 7 to 13 carbonatoms; alkylaryl of 7 to 13 carbon atoms; or arylalkyl of 7 to 13 carbonatoms,

R₃ is hydrogen; halogen; alkyl of 1 to 12 carbon atoms; cycloalkyl of 3to 12 carbon atoms; alkenyl of 2 to 12 carbon atoms; alkoxy of 1 to 12carbon atoms; or phenyl,

R₄ to R₉ are each independently hydrogen; alkyl of 1 to 12 carbon atoms;cycloalkyl of 3 to 12 carbon atoms; aryl of 6 to 12 carbon atoms;alkylaryl of 7 to 13 carbon atoms; or arylalkyl of 7 to 13 carbon atoms,

wherein adjacent two or more among R₄ to R₉ may be connected with eachother to form an aliphatic ring of 5 to 12 carbon atoms or an aromaticring of 6 to 12 carbon atoms; and

the aliphatic ring or the aromatic ring may be substituted with halogen,alkyl of 1 to 12 carbon atoms, alkenyl of 2 to 12 carbon atoms, or arylof 6 to 12 carbon atoms,

Q is Si,

M is Ti, and

Y₁ and Y₂ may be each independently hydrogen; halogen; alkyl of 1 to 12carbon atoms; or alkenyl of 2 to 12 carbon atoms.

In addition, in the transition metal compound of Formula 1 according toanother embodiment of the present invention,

R₁ and R₂ are each independently hydrogen; halogen; alkyl of 1 to 12carbon atoms; cycloalkyl of 3 to 12 carbon atoms; or alkoxy of 1 to 12carbon atoms,

R₃ is hydrogen; halogen; alkyl of 1 to 12 carbon atoms; cycloalkyl of 3to 12 carbon atoms; alkenyl of 2 to 12 carbon atoms; or alkoxy of 1 to12 carbon atoms,

R₄ and R₅ are each independently hydrogen; alkyl of 1 to 12 carbonatoms; cycloalkyl of 3 to 12 carbon atoms; aryl of 6 to 12 carbon atoms;alkylaryl of 7 to 13 carbon atoms; or arylalkyl of 7 to 13 carbon atoms,

R₆ to R₉ are each independently hydrogen; halogen; alkyl of 1 to 12carbon atoms; or cycloalkyl of 3 to 12 carbon atoms,

Q is Si,

M is Ti, and

Y₁ and Y₂ may be each independently hydrogen; halogen; alkyl of 1 to 12carbon atoms; or alkenyl of 2 to 12 carbon atoms.

In addition, in the transition metal compound of Formula 1 according toanother embodiment of the present invention,

R₁ to R₃ are each independently hydrogen or alkyl of 1 to 12 carbonatoms,

R₄ and R₅ are each independently hydrogen; alkyl of 1 to 12 carbonatoms; or phenyl,

R₆ to R₉ are each independently hydrogen or methyl,

Q is Si,

M is Ti, and

Y₁ and Y₂ may be each independently hydrogen; halogen; or alkyl of 1 to12 carbon atoms.

In addition, in the transition metal compound of Formula 1 according toanother embodiment of the present invention,

R₁ and R₂ are each independently alkyl of 1 to 6 carbon atoms,

R₃ is alkyl of 1 to 6 carbon atoms,

R₄ is alkyl of 1 to 6 carbon atoms; or phenyl,

R₅ is hydrogen; alkyl of 1 to 6 carbon atoms; or phenyl,

R₆ to R₉ are hydrogen,

Q is Si,

M is Ti, and

Y₁ and Y₂ may be each independently halogen or alkyl of 1 to 6 carbonatoms.

The compound represented by Formula 1 may be a compound represented byany one among the following Formulae 1-1 to 1-4:

In addition, in order to accomplish the second technical task, there isprovided in the present invention a ligand compound represented by thefollowing Formula 2:

in Formula 2,

R₁, R₂ and R₁₀ are each independently hydrogen; halogen; alkyl of 1 to20 carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20carbon atoms; alkoxy of 1 to 20 carbon atoms; aryl of 6 to 20 carbonatoms; arylalkoxy of 7 to 20 carbon atoms; alkylaryl of 7 to 20 carbonatoms; or arylalkyl of 7 to 20 carbon atoms,

R₃ is hydrogen; halogen; alkyl of 1 to 20 carbon atoms; cycloalkyl of 3to 20 carbon atoms; alkenyl of 2 to 20 carbon atoms; alkoxy of 1 to 20carbon atoms; or aryl of 6 to 20 carbon atoms,

R₄ to R₉ are each independently hydrogen; silyl; alkyl of 1 to 20 carbonatoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20 carbonatoms; aryl of 6 to 20 carbon atoms; alkylaryl of 7 to 20 carbon atoms;arylalkyl of 7 to 20 carbon atoms; or a metalloid radical of a metal ingroup 14, which is substituted with hydrocarbyl of 1 to 20 carbon atoms;wherein adjacent two or more among R₄ to R₉ may be connected with eachother to form a ring, and

Q is Si, C, N, P or S.

The ligand compound of Formula 2 mentioned in the description has astably bridged structure by the cyclic type bond of cyclopentadienewhich is fused by benzothienophene and an amido group (N—R₃) via Q (Si,C, N, P or S).

In the ligand compound, the definition of R₁ to R₉ of the compoundrepresented by Formula 2 may be the same as the definition in thecompound represented by Formula 1 above, which is a transition metalcompound.

In the ligand compound of Formula 2 according to another embodiment ofthe present invention,

R₁ and R₂ are each independently hydrogen; halogen; alkyl of 1 to 20carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkoxy of 1 to 20carbon atoms; aryl of 6 to 20 carbon atoms; arylalkoxy of 7 to 20 carbonatoms; alkylaryl of 7 to 20 carbon atoms; or arylalkyl of 7 to 20 carbonatoms,

R₃ and R₁₀ are each independently hydrogen; halogen; alkyl of 1 to 12carbon atoms; cycloalkyl of 3 to 12 carbon atoms; alkenyl of 2 to 12carbon atoms; alkoxy of 1 to 12 carbon atoms; or phenyl,

R₄ to R₉ are each independently hydrogen; alkyl of 1 to 20 carbon atoms;cycloalkyl of 3 to 20 carbon atoms; aryl of 6 to 20 carbon atoms;alkylaryl of 7 to 20 carbon atoms; or arylalkyl of 7 to 20 carbon atoms,

wherein adjacent two or more among R₄ to R₉ may be connected with eachother to form an aliphatic ring of 5 to 20 carbon atoms or an aromaticring of 6 to 20 carbon atoms; and the aliphatic ring or the aromaticring may be substituted with halogen, alkyl of 1 to 20 carbon atoms,alkenyl of 2 to 12 carbon atoms, or aryl of 6 to 12 carbon atoms,

Q is Si,

M is Ti, and

Y₁ and Y₂ may be each independently hydrogen; halogen; alkyl of 1 to 12carbon atoms; cycloalkyl of 3 to 12 carbon atoms; alkenyl of 2 to 12carbon atoms; aryl of 6 to 12 carbon atoms; alkylaryl of 7 to 13 carbonatoms; arylalkyl of 7 to 13 carbon atoms; alkylamino of 1 to 13 carbonatoms; or arylamino of 6 to 12 carbon atoms.

In addition, in the ligand compound of Formula 2 according to anotherembodiment of the present invention,

R₁ and R₂ are each independently hydrogen; halogen; alkyl of 1 to 12carbon atoms; cycloalkyl of 3 to 12 carbon atoms; alkoxy of 1 to 12carbon atoms; aryl of 6 to 12 carbon atoms; arylalkoxy of 7 to 13 carbonatoms; alkylaryl of 7 to 13 carbon atoms; or arylalkyl of 7 to 13 carbonatoms,

R₃ and R₁₀ are each independently hydrogen; halogen; alkyl of 1 to 12carbon atoms; cycloalkyl of 3 to 12 carbon atoms; alkenyl of 2 to 12carbon atoms; alkoxy of 1 to 12 carbon atoms; or phenyl,

R₄ to R₉ are each independently hydrogen; alkyl of 1 to 12 carbon atoms;cycloalkyl of 3 to 12 carbon atoms; aryl of 6 to 12 carbon atoms;alkylaryl of 7 to 13 carbon atoms; or arylalkyl of 7 to 13 carbon atoms,

wherein adjacent two or more among R₃ to R₈ may be connected with eachother to form an aliphatic ring of 5 to 12 carbon atoms or an aromaticring of 6 to 12 carbon atoms; and

the aliphatic ring or the aromatic ring may be substituted with halogen,alkyl of 1 to 12 carbon atoms, alkenyl of 2 to 12 carbon atoms, or arylof 6 to 12 carbon atoms, and

Q may be Si.

In addition, in Formula 2,

R₁ to R₂ are each independently hydrogen or alkyl of 1 to 12 carbonatoms,

R₃ is alkyl of 1 to 12 carbon atoms,

R₄ and R₅ are each independently hydrogen; alkyl of 1 to 12 carbonatoms; or phenyl,

R₆ to R₉ are each independently hydrogen or methyl,

R₁₀ is hydrogen, and

Q may be Si.

In addition, in Formula 2,

R₁ and R₂ are each independently alkyl of 1 to 6 carbon atoms,

R₃ is alkyl of 1 to 6 carbon atoms,

R₄ is alkyl of 1 to 6 carbon atoms,

R₅ is hydrogen; alkyl of 1 to 6 carbon atoms; or phenyl,

R₆ to R₁₀ are hydrogen, and

Q may be Si.

The compound represented by Formula 2 may particularly be any one of thecompounds represented by the following Formulae 2-1 to 2-3:

The transition metal compound of Formula 1 and the ligand compound ofFormula 2 may particularly be used for preparing a catalyst forpolymerizing an olefin monomer, and may be used in all other fields inwhich the transition metal compound may be used, without limitation.

The ligand compound represented by Formula 2 of the present inventionmay be prepared by a method comprising the following steps a) to f):

a) a step of reacting a compound represented by Formula 3 below with acompound represented by Formula 4 below to prepare a compoundrepresented by Formula 5 below;

b) a step of treating the compound represented by Formula 5 with a baseand then, reacting with an oxidant to prepare a compound represented byFormula 6 below;

c) a step of reacting the compound represented by Formula 6 below with acompound represented by Formula 7 below to prepare a compoundrepresented by Formula 8 below;

d) a step of reacting the compound represented by Formula 8 with areducing agent to prepare a compound represented by Formula 9 below;

e) a step of reacting the compound represented by Formula 9 with acompound represented by Formula 10 below to prepare a compoundrepresented by Formula 11 below; and

f) a step of reacting the compound represented by Formula 11 with acompound represented by Formula 12 below to prepare a ligand compoundrepresented by Formula 2 below:

in the above formulae, X is halogen, R₁ to R₁₀ and Q are the same asdefined in Formula 2 above.

An embodiment of steps a) and b), which are processes for preparing thecompound represented by Formula 6 may be represented by the followingReaction 1:

In Reaction 1, X is halogen, R₆ to R₉ are the same as defined in Formula2. The reaction represented by Reaction 1 may be carried out by a methoddescribed in a document [Chem., Commun., 2012, 48, 3557], and in stepb), the base may comprise, for example, NaOH, KOH, Ba(OH)₂, etc., andthe oxidant may comprise CuO, MnO₄, CrO₃, ClO, etc.

In addition, an embodiment of steps c) to f), which are processes forpreparing the ligand represented by Formula 2 from the compoundrepresented by Formula 6 may be represented by the following Reaction 2:

In reaction 2, X is halogen, R₁ to R₁₀, and Q are the same as defined inFormula 2.

In step c), the compound represented by Formula 6 and the compoundrepresented by Formula 7 are reacted to prepare the compound representedby Formula 8.

In an embodiment of the present invention, the reaction of step c) maybe performed in an organic solvent such as tetrahydrofuran and may beperformed through the processes of dissolving the compound representedby Formula 6 in the organic solvent, adding an organolithium compound ata temperature of 0° C. or less, particularly, −30° C. to −150° C.,adding a metal cyanide, and reacting with the compound represented byFormula 7 at a temperature of 0° C. or less, particularly, −30° C. to−150° C. The compound represented by Formula 6 and the compoundrepresented by Formula 7 may be mixed in an equivalent ratio of 1:1 to1:1.5, particularly, 1:1 to 1:1.1.

The organolithium compound and the compound represented by Formula 6 maybe used in an equivalent ratio of 1:1 to 1:5, particularly, in anequivalent ratio of 1:1 to 1:2.5. The organolithium compound may be, forexample, one or more selected from the group consisting ofn-butyllithium, sec-butyllithium, methyllithium, ethyllithium,isopropyllithium, cyclohexyllithium, allyllithium, vinyllithium,phenyllithium and benzyllithium.

The metal cyanide and the compound represented by Formula 6 may be usedin an equivalent ratio of 1:0.3 to 1:2, particularly, in an equivalentratio of 1:0.3 to 1:1.

In step d), the compound represented by Formula 8 and the reducing agentare reacted to prepare the compound represented by Formula 9.

In an embodiment of the present invention, the reaction of step d) maybe performed in an organic solvent such as tetrahydrofuran, and may beperformed by dissolving the compound represented by Formula 8 in theorganic solvent and then, reacting with a reducing agent such as NaBH₄.

In step d), the reducing agent with respect to the compound representedby Formula 8 may be used in an equivalent ratio of 1:1 to 1:2,particularly, in an equivalent ratio of 1:1.3 to 1:1.7.

In step e), the compound represented by Formula 9 and the compoundrepresented by Formula 10 are reacted to prepare the compoundrepresented by Formula 11.

In an embodiment of the present invention, the reaction of step e) maybe performed in an organic solvent such as tetrahydrofuran and may beperformed through the processes of dissolving the compound representedby Formula 9 in the organic solvent, adding an organolithium compound ata temperature of 0° C. or less, particularly, −30° C. to −150° C., andstirring, and reacting with the compound represented by Formula 10 at atemperature of 0° C. or less, particularly, −30° C. to −150° C. Thecompound represented by Formula 9 and the compound represented byFormula 10 may be mixed in an equivalent ratio of 1:1 to 1:10,particularly, 1:3 to 1:6. The organolithium compound with respect to thecompound represented by Formula 9 may be used in an equivalent ratio of1:1 to 1:5, particularly, 1:1 to 1:2.5.

In step f), the compound represented by Formula 11 and the compoundrepresented by Formula 12 are reacted to prepare a ligand compoundrepresented by Formula 2.

The compound represented by Formula 11 and the compound represented byFormula 12 are used in an equivalent ratio of 1:2 to 1:12, particularly,1:3 to 1:9.

Meanwhile, the transition metal compound represented by Formula 1 of thepresent invention may be prepared by reacting a compound represented byFormula 2 below with an organolithium compound; one or more among thecompounds represented by Formula 13a and Formula 13b below; and acompound represented by Formula 14 below:

in the above formulae, R₁ to R₁₀, Q, M, Y₁ and Y₂ are the same asdefined in Formula 1 above.

According to an embodiment of the present invention, the transitionmetal compound represented by Formula 1 may have a structure in which atransition metal in group 4 makes a coordination bond with the compoundrepresented by Formula 2 as a ligand.

An embodiment of a preparing process of the transition metal compound ofFormula 1 by reacting the ligand compound represented by Formula 2 withan organolithium compound; one or more among the compounds representedby Formula 13a and Formula 13b; and a compound represented by Formula14, is represented by the following Reaction 3:

In Reaction 3, R₁ to R₁₀, Q, M, Y₁ and Y₂ are the same as defined inFormula 1 or Formula 2.

Particularly, as shown in Reaction 3, by reacting the compoundrepresented by Formula 2 with an organolithium compound and one or moreamong the compounds represented by Formula 13a and Formula 13b which areGrignard reagents, and then, reacting with the compound represented byFormula 14 which is a metal precursor, the transition metal compound ofFormula 1 in which a transition metal in group 4 makes a coordinationbond with the compound represented by Formula 2 as a ligand, may beobtained.

The compound represented by Formula 2 and the compound represented byFormula 14 may be mixed in an equivalent ratio of 1:0.8 to 1:1.5,particularly, 1:1.0 to 1:1.1. In addition, the organolithium compoundand the compound represented by Formula 2 may be used in an equivalentratio of 1:1 to 1:5, particularly, in an equivalent ratio of 1:1 to1:2.5.

According to the preparation method according to an embodiment of thepresent invention, the reaction may be performed in a temperature rangeof −80° C. to 140° C. for 1 to 48 hours.

The present invention also provides a catalyst composition comprisingthe compound of Formula 1.

The catalyst composition may further comprise a cocatalyst. Thecocatalyst may be any one known in this art.

For example, the catalyst composition may further comprise at least oneof the following Formulae 15 to 17 as a cocatalyst:—[Al(R₁₁)—O]_(a)—  [Formula 15]

In the above formula, each R₁₁ is each independently a halogen radical;a hydrocarbyl radical of 1 to 20 carbon atoms; or a halogen substitutedhydrocarbyl radical of 1 to 20 carbon atoms; and a is an integer of 2 ormore;D(R₁₁)₃  [Formula 16]

In the above formula, D is aluminum or boron; R₁₁ is each independentlythe same as defined above; and[L-H]⁺[Z(A)₄]⁻ or [L]⁺[Z(A)₄]⁻  [Formula 17]

In the above formula, L is a neutral or a cationic Lewis acid; H is ahydrogen atom; Z is an element in group 13; and each A is eachindependently aryl of 6 to 20 carbon atoms or alkyl of 1 to 20 carbonatoms, where at least one hydrogen atom may be substituted with asubstituent; wherein the substituent is halogen, hydrocarbyl of 1 to 20carbon atoms, alkoxy of 1 to 20 carbon atoms or aryloxy of 6 to 20carbon atoms.

As a preparation method of the catalyst composition, there is provided afirst preparation method comprising a step of obtaining a mixture bycontacting the transition metal compound represented by Formula 1 withthe compound represented by Formula 15 or Formula 16; and a step ofadding the compound represented by Formula 17 to the mixture.

Also, there is provided a second preparation method of the catalystcomposition comprising contacting the transition metal compoundrepresented by Formula 1 with the compound represented by Formula 17.

In the first method among the preparation methods of the catalystcomposition, the molar ratio of the compound represented by Formula 15or Formula 16 with respect to the transition metal compound of Formula 1may be, from 1:2 to 1:5,000, particularly, from 1:10 to 1:1,000, moreparticularly, from 1:20 to 1:500, respectively.

Meanwhile, the molar ratio of the compound represented by Formula 17with respect to the transition metal compound of Formula 1 may be from1:1 to 1:25, particularly, from 1:1 to 1:10, more particularly, from 1:1to 1:5.

If the molar ratio of the compound represented by Formula 15 or Formula16 with respect to the transition metal compound of Formula 1 is lessthan 1:2, the amount of an alkylating agent is very small, and thealkylation of the metal compound may be incompletely achieved, and ifthe molar ratio is greater than 1:5,000, the alkylation of the metalcompound may be achieved, but side reactions between the remainingexcessive alkylating agent and the activating agent of Formula 17 may becarried out, and the activation of the alkylated metal compound may beincompletely achieved. In addition, if the molar ratio of the compoundrepresented by Formula 17 with respect to the transition metal compoundof Formula 1 is less than 1:1, the amount of the activating agent isrelatively small, and the activation of the metal compound may beincompletely achieved, and thus, the activity of the catalystcomposition may be reduced, and if the molar ratio is greater than 1:25,the activation of the metal compound may be completely achieved, but theexcessive amount of the activating agent remained may increase theproduction cost of the catalyst composition, or the purity of thepolymer thus prepared may decrease.

In the second method among the preparation methods of the catalystcomposition, the molar ratio of the compound represented by Formula 17with respect to the transition metal compound of Formula 1 may be from1:1 to 1:500, particularly, from 1:1 to 1:50, more particularly, from1:2 to 1:25. If the molar ratio is less than 1:1, the amount of theactivating agent is relatively small, the activation of the metalcompound may be incompletely achieved, and the activity of the catalystcomposition thus prepared may be reduced, and if the molar ratio isgreater than 1:500, the activation of the metal compound may becompletely achieved, but the excessive amount of activating agentremained may increase the unit cost of the catalyst composition, or thepurity of the polymer thus prepared may decrease.

As the reaction solvent used during the preparation of the composition,a hydrocarbon-based solvent such as pentane, hexane, and heptane, or anaromatic solvent such as benzene, and toluene may be used, but thepresent invention is not limited thereto, and all solvents used in thisfield may be used.

In addition, the transition metal compound of Formula 1 and thecocatalyst may be used in a supported type by a support. Silica oralumina may be used as the support.

The compound represented by Formula 15 is not specifically limited aslong as it is alkylaluminoxane. Particular examples thereof may comprisemethylaluminoxane, ethylaluminoxane, isobutylaluminoxane,butylaluminoxane, etc., more particularly, methylaluminoxane.

The compound represented by Formula 16 is not specifically limited, andparticular examples thereof may comprise trimethylaluminum,triethylaluminum, triisobutylaluminum, tripropylaluminum,tributylaluminum, dimethylchloroaluminum, triisopropylaluminum,tri-s-butylaluminum, tricyclopentylaluminum, tripentylaluminum,triisopentylaluminum, trihexylaluminum, trioctylaluminum,ethyldimethylaluminum, methyldiethylaluminum, triphenylaluminum,tri-p-tolylaluminum, dimethylaluminummethoxide,dimethylaluminumethoxide, trimethylboron, triethylboron,triisobutylboron, tripropylboron, tributylboron, etc., and moreparticularly, the compound is selected from trimethylaluminum,triethylaluminum, and triisobutylaluminum.

Examples of the compound represented by Formula 17 may comprisetriethylammoniumtetraphenylboron, tributylammoniumtetraphenylboron,trimethylammoniumtetraphenylboron, tripropylammoniumtetraphenylboron,trimethylammoniumtetra(p-tolyl)boron,trimethylammoniumtetra(o,p-dimethylphenyl)boron,tributylammoniumtetra(p-trifluoromethylphenyl)boron,trimethylammoniumtetra(p-trifluoromethylphenyl)boron,tributylammoniumtetrapentafluorophenylboron,N,N-diethylaniliniumtetraphenylboron,N,N-diethylaniliniumtetraphenylboron,N,N-diethylaniliniumtetrapentafluorophenylboron,diethylammoniumtetrapentafluorophenylboron,triphenylphosphoniumtetraphenylboron,trimethylphosphoniumtetraphenylboron,triethylammoniumtetraphenylaluminum,tributylammoniumtetraphenylaluminum,trimethylammoniumtetraphenylaluminum,tripropylammoniumtetraphenylaluminum,trimethylammoniumtetra(p-tolyl)aluminum,tripropylammoniumtetra(p-tolyl)aluminum,triethylammoniumtetra(o,p-dimethylphenyl)aluminum,tributylammoniumtetra(p-trifluoromethylphenyl)aluminum,trimethylammoniumtetra(p-trifluoromethylphenyl)aluminum,tributylammoniumtetrapentafluorophenylaluminum,N,N-diethylaniliniumtetraphenylaluminum,N,N-diethylaniliniumtetraphenylaluminum,N,N-diethylaniliniumtetrapentafluorophenylaluminum,diethylammoniumtetrapentatetraphenylaluminum,triphenylphosphoniumtetraphenylaluminum,trimethylphosphoniumtetraphenylaluminum,triethylammoniumtetraphenylaluminum,tributylammoniumtetraphenylaluminum, trimethylammoniumtetraphenylboron,tripropylammoniumtetraphenylboron, trimethylammoniumtetra(p-tolyl)boron,tripropylammoniumtetra(p-tolyl)boron,triethylammoniumtetra(o,p-dimethylphenyl)boron,trimethylammoniumtetra(o,p-dimethylphenyl)boron,tributylammoniumtetra(p-trifluoromethylphenyl)boron,trimethylammoniumtetra(p-trifluoromethylphenyl)boron,tributylammoniumtetrapentafluorophenylboron,N,N-diethylaniliniumtetraphenylboron,N,N-diethylaniliniumtetraphenylboron,N,N-diethylaniliniumtetrapentafluorophenylboron,diethylammoniumtetrapentafluorophenylboron,triphenylphosphoniumtetraphenylboron,triphenylcarboniumtetra(p-trifluoromethylphenyl)boron,triphenylcarboniumtetrapentafluorophenylboron, etc.

A polyolefin homopolymer or copolymer may be prepared by contacting acatalyst composition comprising the transition metal compound of Formula1; and one or more compounds selected from the compounds represented byFormula 15 to Formula 17, with one or more olefin monomers.

The particular preparation process using the catalyst composition is asolution process. If the composition is used together with an inorganicsupport such as silica, it may also be applied to a slurry process or agas phase process.

In the preparation process, the activating catalyst composition may beinjected after being dissolved or diluted in an aliphatic hydrocarbonsolvent of 5 to 12 carbon atoms such as pentane, hexane, heptane,nonane, decane and an isomer thereof, an aromatic hydrocarbon solventsuch as toluene and benzene, or a hydrocarbon solvent substituted with achlorine atom such as dichloromethane and chlorobenzene, which areappropriate for an olefin polymerization process. The solvent used maypreferably be used after removing a small amount of water or air, whichfunctions as a catalyst poison, by treating with a small amount ofalkylaluminum, and may be used by further using a cocatalyst.

The olefin monomer which is polymerizable using the metal compound andthe cocatalyst may comprise, for example, ethylene, an alpha-olefin, acyclic olefin, etc., and a diene olefin-based monomer, a trieneolefin-based monomer, etc. having two or more double bonds may also bepolymerized. Particular examples of the monomer may comprise ethylene,propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene,1-octene, 1-decene, 1-undecene, 1-dodecene, 1-tetradecene, 1-hexadecene,1-icocene, norbornene, norbornadiene, ethylidenenorbornene,phenylnorbornene, vinylnorbornene, dicyclopentadiene, 1,4-butadiene,1,5-pentadiene, 1,6-hexadiene, styrene, alpha-methylstyrene,divinylbenzene, 3-chloromethylstyrene, etc. Two or more of the monomersmay be mixed and copolymerized.

Particularly, in the preparation method of the present invention, thecatalyst composition has characteristics of preparing a copolymer havinga high molecular weight and very low density comprising a polymerdensity of 0.890 g/cc or less, in a copolymerization reaction ofethylene and a monomer having large steric hindrance such as 1-octeneeven at a high reaction temperature of 90° C. or more.

According to an embodiment of the present invention, the polymerprepared by the preparation method of the present invention has adensity of 0.890 g/cc or less.

According to an embodiment of the present invention, the polymerprepared by the preparation method of the present invention has adensity of less than 0.890 g/cc.

In addition, according to an embodiment of the present invention, if apolymer is formed using the transition metal catalyst of Formula 1, thepeak of a melting temperature (Tm) may have a single phase or two peaks.

Tm may be obtained by using a differential scanning calorimeter (DSC;Differential Scamming calorimeter 6000) manufactured by PerkinElmer Co.,and may be obtained by increasing the polymer temperature to 100° C.,maintaining the temperature for 1 minute, then decreasing thetemperature to −100° C., and then, increasing the temperature again andmeasuring the apex of a DSC curve as a melting point (meltingtemperature).

According to an embodiment of the present invention, the polymerprepared by the preparation method of the present invention has Tm of100 or less.

According to an embodiment of the present invention, Tm of the polymerprepared by the preparation method of the present invention may show onepeak or two peaks.

MODE FOR CARRYING OUT THE INVENTION

Hereinafter, the present invention will be explained more particularlyreferring to the following examples. However, the examples are forassisting the understanding of the present invention, and the scope ofthe present invention is not limited thereto.

Synthesis of Ligand and Transition Metal Compound

Organic reagents and solvents were purchased from Aldrich Co. and usedafter purifying by a standard method unless otherwise noted. In allsteps of syntheses, air and humidity were blocked to increase thereproducibility of experiments.

<Preparation of Ligand Compound>

Example 1

i) Preparation of benzo[b]thieno[2,3-d]thiophene

Benzo[b]thieno[2,3-d]thiophene was prepared according to the methoddisclosed in a document [Chem. Commun., 2012, 48, 3557].

ii) Preparation of2,3-dimethyl-2,3-dihydro-1H-benzo[b]cyclopenta[4,5]thieno[2,3-d]thiophene-1-on

After dissolving 2.1 g of benzo[b]thieno[2,3-d]thiophene in 0.75 M THF,nBuLi was slowly added thereto dropwisely at −78° C., and thetemperature was elevated to room temperature, followed by stirring for30 minutes. The temperature was decreased to −78° C. again, and 0.5 eqof CuCN was added, followed by stirring at room temperature for 30minutes. After stirring, 1 eq of tigloyl chloride was added thereto dropby drop at −78° C. In this case, each time in droplets, the colorchanged to orange, and in a final yellowish orange slurry state, thereaction was carried out at room temperature for 16 hours. Afterfinishing the reaction, the reaction solution was put in an ice bath, 3N HCl was added, and an organic layer was extracted with methylenechloride. The extracted organic layer was finally extracted with Na₂CO₃,dehydrated with MgSO₄, and vacuum dried. The vacuum dried organicmaterial was dissolved in 20 ml of chlorobenzene into a slurry state,and 20 ml of undiluted H₂SO₄ was added thereto at −30° C., followed bystirring at room temperature. This solution was slowly transported usinga cannular to distilled water which was cooled using an ice bath, whilestirring. The solution quenched with water was extracted with diethylether, and an organic layer was extracted again with Na₂CO₃ and treatedwith MgSO₄ to obtain2,3-dimethyl-2,3-dihydro-1H-benzo[b]cyclopenta[4,5]thieno[2,3-d]thiophene-1-onas a scarlet solid.

¹H-NMR (CDCl₃, 500 MHz, 2 isomers): 7.95, 7.90 ppm (aromatic-CH), 7.47(aromatic-CH₂), 7.34-7.24 (m, aromatic-CH), 3.65 (m, CH), 3.22 (m, CH),3.11 (m, CH), 2.66 (m, CH), 1.54 (m, CH₃), 1.42 (d, CH₃), 1.37 (d, CH₃),1.31 (d, CH₃)

iii) Preparation of2,3-dimethyl-1H-benzo[b]cyclopenta[4,5]thieno[2,3-d]thiophene

The2,3-dimethyl-2,3-dihydro-1H-benzo[b]cyclopenta[4,5]thieno[2,3-d]thiophene-1-onthus obtained was dissolved in 0.5 M THF, and 1.5 eq of NaBH₄ was addedthereto. In case where NaBH₄ was dispersed well into a slurry state, 0.5M MeOH was added and stirred at room temperature for 3 hours. Afterstirring for 3 hours, an ice bath was put, and 6 N HCl was added,followed by stirring at room temperature for 1 hour. After stirring, anorganic layer was extracted using ethyl acetate and hexane, and theorganic layer was further extracted with NH₄Cl. Finally,2,3-dimethyl-1H-benzo[b]cyclopenta[4,5]thieno[2,3-d]thiophene wasobtained as a beige solid.

¹H-NMR (CDCl₃, 500 MHz): 7.81 ppm (aromatic-CH, d, 1H), 7.75(aromatic-CH, d, 1H), 7.37 (aromatic-CH, t, 1H), 7.26 (aromatic-CH, t,1H), 6.47 (CH, s, 1H), 3.30 (CH, q, 1H), 2.13 (CH₃, s, 3H), 1.37 (CH₃,d, 3H)

iv) Preparation ofN-tert-butyl-1-(2,3-dimethyl-1H-benzo[b]cyclopenta[4,5]thieno[2,3-d)thiophene-1-yl]-1,1-dimethylsilaneamine

0.5 g (1.95 mmol) of the2,3-dimethyl-1H-benzo[b]cyclopenta[4,5]thieno[2,3-d]thiophene thusobtained was dissolved in 0.2 M THF, and 1.1 eq of a nBuLi solution in2.5 M hexane was added thereto at −78° C., followed by stirring at roomtemperature overnight. To a schlenk flask in which 5 eq ofdimethyldichlorosilane was dissolved in THF, lithiated2,3-dimethyl-1H-benzo[b]cyclopenta[4,5]thieno[2,3-d]thiophene wastransported at −78° C. After stirring at room temperature overnight, theresultant product was vacuum dried and extracted with hexane. To theextracted solution with hexane, 6 eq of tBuNH₂ was added, followed bystirring at room temperature and drying in vacuum to obtain 1.7225 mmol(yield 88.3%) ofN-tert-butyl-1-(2,3-dimethyl-1H-benzo[b]cyclopenta[4,5]thieno[2,3-d]thiophene-1-yl)-1,1-dimethylsilaneamine.

¹H-NMR (CDCl₃, 500 MHz): 7.84 ppm (aromatic-CH, d, 1H), 7.80(aromatic-CH, d, 1H), 7.38 (aromatic-CH, t, 1H), 7.27 (aromatic-CH, t,1H), 3.53 (CH, s, 1H), 2.23 (CH₃, s, 1H), 2.15 (CH₃, s, 3H), 1.26(N—CH₃, s, 9H), 0.18 (Si—CH₃, s, 3H), −0.17 (Si—CH₃, s, 3H)

<Preparation of Transition Metal Compound>

Example 1A

0.6643 g ofN-tert-butyl-1-(2,3-dimethyl-1H-benzo[b]cyclopenta[4,5]thieno[2,3-d]thiophene-1-yl)-1,1-dimethylsilaneaminethus obtained was dissolved in 0.2 M toluene, 2.05 eq of a nBuLisolution in 2.5 M hexane was added thereto at −78° C. Stirring wascarried out at room temperature overnight, and the temperature wasdecreased to −78° C. again, and 2.3 eq of MeMgBr and 1 eq of TiCl₄ wereadded in order. After vacuum drying the whole, extraction with hexaneand toluene was performed to obtain 284 mg (36% yield) of the compoundof Formula 1.

¹H-NMR (C₆D₆, 500 MHz): 7.52 ppm (aromatic-CH, d, ¹H), 7.48(aromatic-CH, d, 1H), 7.01 (aromatic-CH, m, 2H), 2.35 (CH₃, s, 3H), 1.86(CH₃, s, 3H), 1.50 (NCH₃, s, 9H), 0.70 (CH₃, s, 3H), 0.64 (CH₃, s, 3H),0.45 (CH₃, s, 3H), 0.13 (CH₃, s, 3H)

Example 2A

1.0 g ofN-tert-butyl-1-(2,3-dimethyl-1H-benzo[b]cyclopenta[4,5]thieno[2,3-d]thiophene-1-yl)-1,1-dimethylsilaneamineobtained during the process of Example 1, was dissolved in 0.2 Mtoluene, and 2.05 eq of a nBuLi solution in 2.5 M hexane was added at−78° C. After stirring at room temperature overnight, the temperaturewas decreased to −78° C. again, and 1.05 eq of TiCl₄ (DME) in a solidstate was added thereto. After vacuum drying the whole, extraction withhexane and toluene was performed to obtain the compound of Formula 1-2.

¹H-NMR (C₆D₆, 500 MHz): 7.50 ppm (aromatic-CH, d, ¹H), 7.46(aromatic-CH, d, 1H), 6.98 (aromatic-CH, m, 2H), 2.55 (CH₃, s, 3H), 1.99(CH₃, s, 3H), 1.72 (NCH₃, s, 9H), 0.50 (CH₃, s, 3H), 0.34 (CH₃, s, 3H)

Comparative Example 1

The compound of Comparative Example 1 was prepared according to themethod disclosed in U.S. Pat. No. 6,515,155 B1.

Comparative Example 2

Synthesis oftert-butyl)dimethyl(2,3,4,5-tetramethylcyclopenta-2,4-diene-1-yl)silyl)amino)dimethyltitanium

Me₂Si(Me₄C₅)NtBu]TiMe₂ (constrained-geometry catalyst (CGC)) ofComparative Example 2 was synthesized according to U.S. Pat. No.6,015,916.

To a 100 ml schlenk flask, the ligand compound of a comparative example(2.36 g, 9.39 mmol/1.0 eq) and 50 ml (0.2 M) of MTBE were added andstirred. n-BuLi (7.6 ml, 19.25 mmol/2.05 eq, 2.5 M in THF) was addedthereto at −40° C., and then stirred at room temperature overnight.Then, MeMgBr (6.4 ml, 19.25 mmol/2.05 eq, 3.0 M in diethyl ether) wasslowly added thereto dropwisely at −40° C., and TiCl₄ (9.4 ml, 9.39mmol/1.0 eq, 1.0 M in toluene) was added in order, followed by stirringat room temperature overnight. Then, the reaction mixture was filteredby passing through Celite using hexane. After drying solvents, 2.52 g ofa yellow solid was obtained in 82% yield.

¹H-NMR (in CDCl₃, 500 MHz): 2.17 (s, 6H), 1.92 (s, 6H), 1.57 (s, 9H),0.48 (s, 6H), 0.17 (s, 6H)

Preparation Example of Polymers Experimental Examples 1 to 3, andComparative Experimental Examples 1 to 3

To a 2 L autoclave reactor, a hexane solvent (1.0 L) and 1-octene (in anamount shown in Table 1 below) were added, and the reactor waspre-heated to 150° C. At the same time, the pressure of the reactor wascharged with ethylene (35 bars) in advance. A catalyst in acorresponding amount and 3 eq of a dimethylaniliniumtetrakis(pentafluorophenyl) borate (AB) cocatalyst of the catalyst wereinjected to the reactor in order by applying argon with a high pressure.Then, a copolymerization reaction was performed for 8 minutes. Afterthat, the remaining ethylene gas was exhausted out, and a polymersolution was added to an excessive amount of ethanol to induceprecipitation. The precipitated polymer was washed with ethanol twice orthree times, and dried in a vacuum oven at 90° C. for 12 hours or more,and the physical properties thereof were measured.

Various polymers were prepared in accordance with the polymerizationtemperature, a main catalyst and a catalyst listed in Table 1 below, andthe results are shown in Table 1 below.

Evaluation of Physical Properties

<Crystallization Temperature (Tc) and Melting Temperature (Tm) ofPolymer>

The crystallization temperature (Tc) of a polymer and meltingtemperature (Tm) of a polymer were obtained using a differentialscanning calorimeter (DSC: Differential Scanning calorimeter 6000)manufactured by PerkinElmer Co. Particularly, the temperature of acopolymer was increased to 200° C. under a nitrogen atmosphere and keptfor 5 minutes. Then, the temperature was decreased to 30° C. and then, aDSC curve was observed while increasing the temperature again. In thiscase, the temperature increasing rate and decreasing rate were 10°C./min, respectively. In the measured DCS curve, the crystallizationtemperature was the maximum position of heating peak during cooling, andthe melting temperature was the maximum position of heat absorption peakduring secondly increasing the temperature.

<Density of Polymer>

The density of a polymer was obtained by manufacturing a sheet having athickness of 3 mm and a radius of 2 cm using a press mold at 190° C.,annealing thereof at room temperature for 24 hours, and conductingmeasurement using a Mettler balance.

<Octene Content>

Octene (wt %) was secured from a peak relating to a C₆-branch which wasproduced by incorporating a 1-octene comonomer, through 500 MHz ¹H-NMR.1H-NMR was analyzed by dissolving in TCE-d2 at 120° C.

<Measurement of Availability of a Product Having Low Density and HighMolecular Weight in Accordance with Temperature>

TABLE 1 Cat. 1-octene (compound) injection Polymerization (injectionamount temperature Density Octene Tc Tm Cat. amount) (mL) (° C.) (g/cc)(wt %) (° C.) (° C.) Experimental Formula 1-1 300 150 0.863 39.3 40.249.2 example 1   (3 μmol) Experimental Formula 1-1 200 150 0.872 33.151.2 61.2 example 2 (1.5 μmol) Experimental Formula 1-1 200 130 0.86835.8 46.4 57.2 example 3 (1.5 μmol) Comparative Formula A 300 150 0.90711 91.0 107.1 Experimental   (3 μmol) Example 1 Comparative Formula B200 150 0.904 12.2 86.2 104.0 Experimental (1.5 μmol) Example 2Comparative Formula B 350 150 0.893 46.5 74.6 92.4 Experimental (1.5μmol) Example 3 AB: dimethylanilinium tetrakis(pentafluorophenyl) boratecocatalyst

In Table 1, when comparing Experimental Example 1 with ComparativeExperimental Example 1, and Experimental Example 2 with ComparativeExperimental Example 2, though the amounts injected of 1-octene duringpolymerization were the same, it was found that the octene contents inpolymers prepared in Experimental Examples 1 and 2 were markedly large,and density was also relatively very low.

Through this, the transition metal compound of Formula 1-1, which was acatalyst used in Experimental Example 1, was found to have excellentcopolymerization capability when compared with the compound of Formula Awhich was a catalyst of Comparative Experimental Example 1, and acompound of Formula B which was a catalyst of Comparative ExperimentalExample 2, and the preparation of a copolymer with a low density wassecured.

Through this, it was found that the copolymerization capability of thetransition metal compound of Formula 1-1 which was a catalyst used inExperimental Example 1 was markedly better when compared with thecompound of Formula A which was a catalyst of Comparative ExperimentalExample 1, and a compound of Formula B which was a catalyst ofComparative Experimental Example 2.

Meanwhile, Experimental Example 3 was an example of increasing theinjection amount of 1-octene when compared with Comparative ExperimentalExample 2 for the preparation of a copolymer with a low density.According to the increase of the injection amount of 1-octene, it wasfound that the octene content of the copolymer thus prepared wasincreased, and the density of the copolymer was decreased. However, inthis case, the density was high when compared with the copolymersprepared in Experimental Examples 1 to 3.

If the amount used of 1-octene which was a comonomer was increased, thedensity of the copolymer was decreased, but with the increase of theinjection amount of 1-octene, economic feasibility was degraded anddefects of generating remaining octene odor arisen after producingproducts. In addition, a process for separating octene required a lot ofenergy. Considering these points, a catalyst having excellentcopolymerization capacity is required during commercial production. Thetransition metal compound of Formula 1-1 which is capable ofpolymerizing olefin only with a small amount of a comonomer, hasexcellent copolymerzation capacity when compared with the compound ofFormula A which is a catalyst of Comparative Experimental Example 1, anda compound of Formula B which is a catalyst of Comparative ExperimentalExamples 2 and 3, and thus, may be usefully used for the preparation ofa copolymer.

The invention claimed is:
 1. A transition metal compound represented by the following Formula 1:

in Formula 1, R₁ and R₂ are each independently hydrogen; halogen; alkyl of 1 to 20 carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20 carbon atoms; alkoxy of 1 to 20 carbon atoms; aryl of 6 to 20 carbon atoms; arylalkoxy of 7 to 20 carbon atoms; alkylaryl of 7 to 20 carbon atoms; or arylalkyl of 7 to 20 carbon atoms, R₃ is hydrogen; halogen; alkyl of 1 to 20 carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20 carbon atoms; alkoxy of 1 to 20 carbon atoms; or aryl of 6 to 20 carbon atoms, R₄ to R₉ are each independently hydrogen; silyl; alkyl of 1 to 20 carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20 carbon atoms; aryl of 6 to 20 carbon atoms; alkylaryl of 7 to 20 carbon atoms; arylalkyl of 7 to 20 carbon atoms; or a metalloid radical of a metal in group 14, which is substituted with hydrocarbyl of 1 to 20 carbon atoms; wherein adjacent two or more among R₄ to R₉ are optionally connected with each other to form a ring, Q is Si, or C, M is a transition metal in group 4, and Y₁ and Y₂ are each independently hydrogen; halogen; alkyl of 1 to 20 carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkenyl of 2 to 20 carbon atoms; aryl of 6 to 20 carbon atoms; alkylaryl of 7 to 20 carbon atoms; arylalkyl of 7 to 20 carbon atoms; alkylamino of 1 to 20 carbon atoms; or arylamino of 6 to 20 carbon atoms.
 2. The transition metal compound according to claim 1, wherein R₁ and R₂ are each independently hydrogen; halogen; alkyl of 1 to 20 carbon atoms; cycloalkyl of 3 to 20 carbon atoms; alkoxy of 1 to 20 carbon atoms; aryl of 6 to 20 carbon atoms; arylalkoxy of 7 to 20 carbon atoms; alkylaryl of 7 to 20 carbon atoms; or arylalkyl of 7 to 20 carbon atoms, R₃ is hydrogen; halogen; alkyl of 1 to 12 carbon atoms; cycloalkyl of 3 to 12 carbon atoms; alkenyl of 2 to 12 carbon atoms; alkoxy of 1 to 12 carbon atoms; or phenyl, R₄ to R₉ are each independently hydrogen; alkyl of 1 to 20 carbon atoms; cycloalkyl of 3 to 20 carbon atoms; aryl of 6 to 20 carbon atoms; alkylaryl of 7 to 20 carbon atoms; or arylalkyl of 7 to 20 carbon atoms, wherein adjacent two or more among R₄ to R₉ are optionally connected with each other to form an aliphatic ring of 5 to 20 carbon atoms or an aromatic ring of 6 to 20 carbon atoms; and the aliphatic ring or the aromatic ring is optionally substituted with halogen, alkyl of 1 to 20 carbon atoms, alkenyl of 2 to 12 carbon atoms, or aryl of 6 to 12 carbon atoms, Q is Si, M is Ti, and Y₁ and Y₂ are each independently hydrogen; halogen; alkyl of 1 to 12 carbon atoms; cycloalkyl of 3 to 12 carbon atoms; alkenyl of 2 to 12 carbon atoms; aryl of 6 to 12 carbon atoms; alkylaryl of 7 to 13 carbon atoms; arylalkyl of 7 to 13 carbon atoms; alkylamino of 1 to 13 carbon atoms; or arylamino of 6 to 12 carbon atoms.
 3. The transition metal compound according to claim 1, wherein R₁ and R₂ are each independently hydrogen; halogen; alkyl of 1 to 12 carbon atoms; cycloalkyl of 3 to 12 carbon atoms; alkoxy of 1 to 12 carbon atoms; aryl of 6 to 12 carbon atoms; arylalkoxy of 7 to 13 carbon atoms; alkylaryl of 7 to 13 carbon atoms; or arylalkyl of 7 to 13 carbon atoms, R₃ is hydrogen; halogen; alkyl of 1 to 12 carbon atoms; cycloalkyl of 3 to 12 carbon atoms; alkenyl of 2 to 12 carbon atoms; alkoxy of 1 to 12 carbon atoms; or phenyl, R₄ to R₉ are each independently hydrogen; alkyl of 1 to 12 carbon atoms; cycloalkyl of 3 to 12 carbon atoms; aryl of 6 to 12 carbon atoms; alkylaryl of 7 to 13 carbon atoms; or arylalkyl of 7 to 13 carbon atoms, wherein adjacent two or more among R₄ to R₉ are optionally connected with each other to form an aliphatic ring of 5 to 12 carbon atoms or an aromatic ring of 6 to 12 carbon atoms; and the aliphatic ring or the aromatic ring is optionally substituted with halogen, alkyl of 1 to 12 carbon atoms, alkenyl of 2 to 12 carbon atoms, or aryl of 6 to 12 carbon atoms, Q is Si, M is Ti, and Y₁ and Y₂ are each independently hydrogen; halogen; alkyl of 1 to 12 carbon atoms; or alkenyl of 2 to 12 carbon atoms.
 4. The transition metal compound according to claim 1, wherein R₁ and R₂ are each independently hydrogen; halogen; alkyl of 1 to 12 carbon atoms; cycloalkyl of 3 to 12 carbon atoms; or alkoxy of 1 to 12 carbon atoms, R₃ is hydrogen; halogen; alkyl of 1 to 12 carbon atoms; cycloalkyl of 3 to 12 carbon atoms; alkenyl of 2 to 12 carbon atoms; or alkoxy of 1 to 12 carbon atoms, R₄ and R₅ are each independently hydrogen; alkyl of 1 to 12 carbon atoms; cycloalkyl of 3 to 12 carbon atoms; aryl of 6 to 12 carbon atoms; alkylaryl of 7 to 13 carbon atoms; or arylalkyl of 7 to 13 carbon atoms, R₆ to R₉ are each independently hydrogen; halogen; alkyl of 1 to 12 carbon atoms; or cycloalkyl of 3 to 12 carbon atoms, Q is Si, M is Ti, and Y₁ and Y₂ are each independently hydrogen; halogen; alkyl of 1 to 12 carbon atoms; or alkenyl of 2 to 12 carbon atoms.
 5. The transition metal compound according to claim 1, wherein R₁ to R₃ are each independently hydrogen or alkyl of 1 to 12 carbon atoms, R₄ and R₅ are each independently hydrogen; alkyl of 1 to 12 carbon atoms; or phenyl, R₆ to R₉ are each independently hydrogen or methyl, Q is Si, M is Ti, and Y₁ and Y₂ are each independently hydrogen; halogen; or alkyl of 1 to 12 carbon atoms.
 6. The transition metal compound according to claim 1, wherein the compound represented by Formula 1 is a compound represented by any one among the following formulae:


7. A method for preparing the transition metal compound of claim 1, by reacting a compound represented by Formula 2 below with an organolithium compound; one or more among the compounds represented by Formula 13a and Formula 13b below; and a compound represented by Formula 14 below:

[Formula 13a] Y₁MgBr [Formula 13b] Y₂MgBr [Formula 14] MX₄

in the above formulae, R₁ to R₁₀, Q, M, Y₁ and Y₂ are the same as defined in Formula
 1. 8. A catalyst composition comprising the transition metal compound according to claim 1, and being a polymerization catalyst of polyolefin.
 9. The catalyst composition according to claim 8, further comprising one or more cocatalysts.
 10. The catalyst composition according to claim 9, wherein the cocatalyst comprises one or more compounds selected from the following Formulae 15 to 17: [Formula 15] —[Al(R₁₁)—O]_(a)— where R₁₁ is each independently a halogen radical; a hydrocarbyl radical of 1 to 20 carbon atoms; or a halogen substituted hydrocarbyl radical of 1 to 20 carbon atoms; and a is an integer of 2 or more; [Formula 16] D(R₁₁)₃ where D is aluminum or boron; and each R₁₁ is independently the same as defined above; [Formula 17] [L-H]⁺[Z(A)₄]⁻ or [L]⁺[Z(A)₄]⁻ where L is a neutral or a cationic Lewis acid; H is a hydrogen atom; Z is an element in group 13; and A is each independently aryl of 6 to 20 carbon atoms or alkyl of 1 to 20 carbon atoms, where one or more hydrogen atoms are optionally substituted with a substituent; and the substituent is halogen, hydrocarbyl of 1 to 20 carbon atoms, alkoxy of 1 to 20 carbon atoms, or aryloxy of 6 to 20 carbon atoms.
 11. The catalyst composition according to claim 9, wherein the catalyst composition further comprises a reaction solvent.
 12. A method for preparing a polymer using the catalyst composition according to claim
 8. 13. The method for preparing a polymer according to claim 12, wherein the polymer is a homopolymer or a copolymer of polyolefin. 